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自动焊接设备提高生产效率的方法

来源:http://www.kazinobg.com/  发布时间:2022-03-10 浏览次数:

(1)提高精度,确保高速焊接。

(1) Improve accuracy and ensure high-speed welding.
企业在生产中送餐机器人意味着追求效率高 、高焊接质量,因此在焊接速度上寻求突破,而机器人在轨??刂粕系母呔仁歉咚俸附拥目煽勘V?。
In the production of enterprises, the meal delivery robot means to pursue high efficiency and high welding quality, so it seeks a breakthrough in welding speed, and the high precision of robot trajectory control is the reliable guarantee of high-speed welding.
(2)双机协调焊接功能。
(2) Dual machine coordinated welding function.
有时我们会遇到长形工件,焊缝分布在工件的两端,若采用1台机器人进行焊接,会出现因两端不同时焊接而造成焊接变形不一致,从而使工件在长度方向上扭转变形,焊接后的工件难以符合尺寸要求。针对这种类型的工件,我们常采用2台机器人同时协调焊接的方式,这就促生了两台机器人双机协调焊接技术。在汽车后桥和消声器的焊接中,经?;崾褂玫礁孟罴际?。2台机器人对应1个由机器人外部轴驱动的变位机,在变位机顺长摆放的工件上有两个镜像对称的部件,两条相似的环焊缝需要两台机器人在变位机旋转的同时实现同步协调焊接,通过这种方式可以将焊接生产的效率提高1倍。
Sometimes we will encounter long workpieces with welds distributed at both ends of the workpiece. If one robot is used for welding, there will be inconsistent welding deformation due to different welding at both ends, resulting in torsional deformation of the workpiece in the length direction, and the workpiece after welding is difficult to meet the size requirements. For this type of workpiece, we often adopt the method of coordinated welding of two robots at the same time, which promotes the coordinated welding technology of two robots and two machines. This technology is often used in the welding of automobile rear axle and muffler. Two robots correspond to a positioner driven by the external axis of the robot. There are two mirror symmetrical parts on the workpiece placed along the length of the positioner. Two similar circumferential welds require two robots to realize synchronous and coordinated welding while the positioner rotates. In this way, the efficiency of welding production can be doubled.
(3)点焊机器人的优势。
(3) Advantages of spot welding robot.
如果说弧焊机器人的使用大大提高了焊接质量的稳定性和焊接效率,点焊机器人则具有更多的优势,带来的经济效益也更加可观,主要体现在:
If the use of arc welding robot greatly improves the stability of welding quality and welding efficiency, spot welding robot has more advantages and brings more considerable economic benefits, mainly reflected in:
A.机器人点焊时,大多采用钳体与变压器一体方式,变压器的容量可以减小到1/3~1/4,节约了能源,并且很大程度上减轻了操作者繁重的体力劳动。
A. During robot spot welding, the clamp body and transformer are mostly integrated, and the capacity of the transformer can be reduced to 1 / 3 ~ 1 / 4, which saves energy and reduces the heavy manual labor of the operator to a great extent.
B.点焊机器人有更多的控制方式控制焊钳压力和焊接条件的自动切换,针对不同打点位置可轻松实现独特的焊接时序,大大提高了打点质量,避免了焊点漏打、多打及位置不准确等问题。
B. The spot welding robot has more control modes to control the automatic switching of welding clamp pressure and welding conditions. It can easily realize the unique welding sequence for different spot welding positions, greatly improve the spot welding quality, and avoid the problems of missing, multiple and inaccurate position of welding spots.
C.点焊机器人在打点效率上的优势明显,可提高几倍的效率。
C. Spot welding robot has obvious advantages in spot welding efficiency, which can improve the efficiency several times.
D.点焊机器人可以使用机器人的一些技术进一步对焊接时序进行控制,使焊接效率和焊接质量进一步提高。
D. Spot welding robot can use some robot technologies to further control the welding sequence, so as to further improve the welding efficiency and welding quality.
以上就是为大家介绍的有关山东自动焊接设备的详细介绍,希望对您有所帮助.如果您有什么疑问的话,欢迎联系我们.我们将以专业的态度,为您提供服务http://www.kazinobg.com
The above is the detailed introduction of Shandong automatic welding equipment. I hope it will help you If you have any questions, please contact us We will provide you with professional service http://www.kazinobg.com

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